Engineering Journal: Science and InnovationELECTRONIC SCIENCE AND ENGINEERING PUBLICATION
Certificate of Registration Media number Эл #ФС77-53688 of 17 April 2013. ISSN 2308-6033. DOI 10.18698/2308-6033
  • Русский
  • Английский
Article

Software-based approach to the analysis of displacements in contact-constrained shell structures

Published: 20.04.2020

Authors: Egorov A.V.

Published in issue: #4(100)/2020

DOI: 10.18698/2308-6033-2020-4-1976

Category: Aviation and Rocket-Space Engineering | Chapter: Design, construction and production of aircraft

In transversely separable shell structures, a thin metal shell is surrounded by a rigid medium. The proposed approach to solving delamination problems in such constructions is based on three points: the introduction of technological deviations (corresponding to permissible defects in actual structures) to the computation scheme of the structure; the determination of the volumetric general stress-strain state of the structure; real-time structure deformation accounting. The approach is implemented in the LS-DYNA software package in a dynamic formulation using finite elements TSHELL and SOLID, taking into account the geometric and physical nonlinearity of the structure and the shell — medium contact surface with unilateral constraint along normal line, without tangent interactions. According to the proposed approach, the result of calculations is the assessment of the loads on the initial two-layer structure, under which a metal shell with low bending stiffness can lose stability in the local area in the form of internal wrinkles.
An example of the calculation of a cylindrical metal-composite high-pressure vessel under loading by a cooled external composite shell is given. The time intervals of the onset of delamination and growth of wrinkles on the surface of the inner metal shell (liner) are established. The solutions are presented in the form of images of the deformed surface of the liner and graphs of time-dependent changes in stresses, strains and displacements; their correspondences to each other are shown. The proposed approach allows one by visual demonstration and accurately to assess the possibility of delamination in contact-constrained shell structures already at the design stage.


References
[1] Feodosyev V.I. Izbrannye zadachi i voprosy po soprotivleniyu materialov [The selected tasks and questions regarding the strength of materials]. Moscow, Nauka Publ., 1973, 400 p. (in Russian)
[2] Glock D. Überkritisches Verhalten eines Starr Ummantelten Kreisrohres bei Wasserdrunck von außen und Temperaturerhöhung [Post-critical behaviour of a rigidly encased circular pipe subject to external water pressure and thermal rise]. Der Stahlbau, 1977, Bd. 46, No. 7, S. 212–217.
[3] Vasilikis D., Karamanos S.A. Mechanics of confined thin-walled cylinders subjected to external pressure. Applied Mechanics Reviews, ASME, 2014, vol. 66, Article Number 010801.
[4] Marzbanrad J., Paykani A., Afkar A., Ghajar M. Finite element analysis of composite high-pressure hydrogen storage vessels. J. Mater. Environ. Sci, 2013, vol. 4 (1), pp. 63–74.
[5] Zheng J.Y., Liu X.X., Xu P., Liu P.F., Zhao Y.Z., Yang J. Development of high pressure gaseous hydrogen storage technologies. ‎Int. J. Hydrog. Energy, 2012, vol. 37 (1), pp. 1048–1057. https://doi.org/10.1016/j.ijhydene.2011.02.125
[6] Liu P.F., Chu J.K., Hou S.J., Xu P., Zheng J.Y. Numerical simulation and optimal design for composite high pressure hydrogen storage vessel: A review. ‎Renew. Sustain. Energy Rev., 2012, vol. 16, art. 1817.
[7] Rafiee R., Torabi M.A. Stochastic prediction of burst pressure in composite pressure vessels. Composite Structures, 2018, vol. 185, pp. 573–583. https://doi.org/10.1016/j.compstruct.2017.11.068
[8] Chou H.Y., Mouritz A.P., Bannister M.K., Bunsell A.R. Acoustic emission analysis of composite pressure vessels under constant and cyclic pressure. COMPOS. PT. A-APPL. SCI. MANUF, 2015, vol. 70, pp. 111–120. https://doi.org/10.1016/j.compositesa.2014.11.027
[9] Blanc-Vannet P. Burst pressure reduction of various thermoset composite pressure vessels after impact on the cylindrical part. Composite Structures, 2017, vol. 160, pp. 706–711. https://doi.org/10.1016/j.compstruct.2016.10.099
[10] Wu Q.G., Chen X.D., Fan Z.C., Nie D.F. Stress and damage analyses of composite overwrapped pressure vessel. Procedia Engineering, 2015, vol. 130, pp. 32–40. https://doi.org/10.1016/j.proeng.2015.12.171
[11] Almeida J.H.S. Jr., Ribeiro M.L., Tita V., Amico S.C. Damage and failure in carbon/epoxy filament wound composite tubes under external pressure: Experimental and numerical approaches. Materials & Design, 2016, vol. 96, pp. 431–438. https://doi.org/10.1016/j.matdes.2016.02.054
[12] Almeida J.H.S. Jr., Tonatto M.L.P., Ribeiro M.L., Tita V., Amico S.C. Buckling and post-buckling of filament wound composite tubes under axial compression: Linear, nonlinear, damage and experimental analyses. Composites Part B: Engineering, 2018, vol. 149, pp. 227–239. https://doi.org/10.1016/j.compositesb.2018.05.004
[13] Raja J., Selvaraju S., Sridhar R. Modelling and analysis of composite pressure vessel. IJAERD, 2018, vol. 5, pp. 1483–1487.
[14] Mukund Kavekar, Vinayak H. Khatawate, Gajendra V. Patil weight reduction of pressure vessel using FRP composite material. IJMET, 2013, vol. 4 (4), pp. 300–310.
[15] Bradford M.A., Roufegarinejad A. Elastic local buckling of thin-walled elliptical tubes containing elastic infill material. Interaction and Multiscale Mechanics, 2007, vol. 1 (1), pp. 143–156.
[16] Egorov V.N., Egorov A.V. Estimation of the allowable pressure of metal liner pressure testing when winding a composite shell. Engineering Journal: Science and Innovation, 2019, iss. 2. https://doi.org/10.18698/2308-6033-2019-2-1854
[17] Vasiliev V.V. Composite pressure vessels — Analysis, design and manufactu-ring. Bull Ridge Publ., Blacksburg, 2009.
[18] Vasilev V.V., Moroz N.G. Composite pressure vessels. Design, analysis, manufacturing and testing: a reference book. Moscow, Mashinostroenie, Innovatsionnoe mashinostroenie Publ., 2015. (in Russian)
[19] Egorov A.V., Egorov V.N. Buckling of a heated ring enclosed in a rigid case. Herald of the Bauman Moscow State Technical University. Series Mechanical Engineering, 2019, no. 3, pp. 62–77. https://doi.org/10.18698/0236-3941-2019-3-62-77
[20] Egorov A.V. Studying rigidity of the welded liner — composite shell construction. IOP Conf. Ser.: Mater. Sci. Eng., 2019, vol. 537, art. 022030. https://doi.org/10.1088/1757-899X/537/2/022030
[21] Egorov A.V., Egorov V.N. Axial force effect on the buckling of a constrained cylindrical shell. Engineering Journal: Science and Innovation, 2019, iss. 3. https://doi.org/10.18698/2308-6033-2019-3-1862
[22] Egorov A.V., Egorov V.N. Buckling of the flexible rod under shock loads. In: Zingoni A., Ed. Advances in Engineering Materials, Structures and Systems: Innovations, Mechanics and Applications. London, Taylor & Francis Group, 2019, pp. 879–883. ISBN 978-1-138-38696-9
[23] Morozov N.F., Tovstik P.E., Tovstik T.P. Stability of a rod under the long-term axial compression”. Probl. Prochn. Plastichn., 2015, vol. 77, no. 1, pp. 40–48. https://doi.org/10.32326/1814-9146-2015-77-1-40-48